Iindaba-Ukonyusa iMveliso nge-HMl:Izixhobo eziDityanisiweyo kunye ne-MES

Ukususela ekusekweni kwayo ngo-1988, iFUKUTA ELEC. I-MACH Co., Ltd. (i-FUKUTA) iye yaguquka ngokuqhubekayo kunye namaxesha, ibonise ukugqwesa ekuphuhliseni nasekuveliseni iinjini zemizi-mveliso. Kwiminyaka yakutshanje, i-FUKUTA nayo ibonakalise ukuba ngumdlali ophambili kwibala leenjini zombane, ibe ngumthengisi ophambili kumenzi wemoto yombane owaziwayo kwihlabathi kunye nokwenza intsebenziswano eqinileyo nabanye.

Umngeni

Ukuhlangabezana neemfuno ezikhulayo, i-FUKUTA iceba ukongeza umgca wemveliso owongezelelweyo. Kwi-FUKUTA, olu lwando lunika ithuba elibalulekileyo lokufakwa kwedijithali kwinkqubo yokwenziwa kwayo, okanye ngakumbi, ukudityaniswa kweNkqubo yokuSebenza koMveliso (MES) okuya kukhokelela kumsebenzi ophuculweyo ngakumbi kunye nokwanda kwemveliso. Yiyo loo nto, eyona nto iphambili kwiFUKUTA kukufumana isisombululo esiya kunceda ukudityaniswa kwe-MES nobuninzi bezixhobo ezikhoyo.

IiMfuno eziphambili:

Ukuqokelela idatha kwii-PLC ezahlukeneyo kunye nezixhobo kumgca wemveliso, kwaye uzivumelanise ne-MES.
Yenza ulwazi lwe-MES lufumaneke kubasebenzi abakwisiza, umz, ngokubanika imiyalelo yomsebenzi, iishedyuli zemveliso, uluhlu lwempahla, kunye nezinye iinkcukacha ezifanelekileyo.

Isisombululo

Ukwenza ukuba ukusebenza koomatshini kube lula kunangaphambili, i-HMI sele iyinxalenye eyimfuneko kwimveliso yale mihla, kwaye neFUKUTA's ikwanjalo. Kule projekthi, i-FUKUTA ikhethe i-cMT3162X njengeyona HMI ephambili kwaye yasebenzisa uqhagamshelo olutyebileyo, olwakhelwe ngaphakathi. Le ntshukumo yeqhinga inceda ngokulula ukoyisa imingeni emininzi yonxibelelwano kwaye ivula indlela yotshintshiselwano olusebenzayo lwedatha phakathi kwezixhobo kunye ne-MES.

Indibaniselwano engenamthungo

1 – PLC – MES Integration

Kwisicwangciso se-FUKUTA, i-HMI enye iyilelwe ukuba iqhagamshelane nezixhobo ezingaphezu kwe-10, ezibandakanya izinto ezithandwayo.Ii-PLC ezivela kwiimpawu eziphambili ezifana ne-Omron kunye neMitsubishi, izixhobo zokuhlanganisa amandla kunye noomatshini bebhakhowudi. Ngeli xesha ijelo le-HMI yonke idatha ebalulekileyo yendawo ukusuka kwezi zixhobo ukuya ngqo kwi-MES ngokusebenzisa iOPC UAumncedisi. Ngenxa yoko, idatha epheleleyo yemveliso inokuqokelelwa ngokulula kwaye ifakwe kwi-MES, eqinisekisa ukulandeleka ngokupheleleyo kwemoto nganye eveliswayo kwaye ibeka isiseko sokugcinwa kwenkqubo lula, ulawulo lomgangatho, kunye nohlalutyo lokusebenza kwixesha elizayo.

I-2 - Ixesha langempela lokubuyiswa kweDatha ye-MES

Ukudityaniswa kwe-HMI-MES kuhamba ngaphaya kokufakwa kwedatha. Kuba i-MES isetyenzisiweyo ibonelela ngenkxaso yekhasi lewebhu, i-FUKUTA isebenzisa eyakhelweyoIsikhangeli seWebhuye-cMT3162X, ukuvumela amaqela akwisiza ukuba afumane ufikelelo olukhawulezileyo kwi-MES kwaye kungoko imeko yemigca yemveliso engqongileyo. Ukufikeleleka okwandisiweyo kolwazi kunye nokuqonda okubangelwayo kwenza ukuba kube lula ukuba iqela le-site liphendule ngokukhawuleza kwiziganeko, ukunciphisa ixesha lokunciphisa ukuphakamisa ukusebenza kakuhle kwemveliso.

Ukubeka iliso kude

Ngaphandle kokuzalisekisa iimfuno ezibalulekileyo zale projekthi, i-FUKUTA iye yamkela izisombululo ezongezelelweyo ze-Weintek HMI zokwandisa inkqubo yokuvelisa. Ukusukela indlela ebhetyebhetye ngakumbi yokubeka iliso kwezixhobo, uFUKUTA uqeshe i-Weintek HMI's.isisombululo esweni ekude. Nge-cMT Viewer, iinjineli kunye neengcali zikwazi ukufikelela ngokukhawuleza kwizikrini ze-HMI ukusuka kuyo nayiphi na indawo ukuze bakwazi ukulandelela ukusebenza kwezixhobo ngexesha lokwenyani. Ngaphaya koko, banokubeka iliso kwizixhobo ezininzi ngaxeshanye, kwaye kwangaxeshanye besenza oko ngendlela engaphazamisi ukusebenza kwisiza. Olu phawu lusebenzisanayo lukhawulezise ukulungelelaniswa kwenkqubo ngexesha lovavanyo kwaye lwabonakala luluncedo kumanqanaba okuqala omgca wabo omtsha wemveliso, ekugqibeleni ikhokelele kwixesha elifutshane lokusebenza ngokupheleleyo.

Iziphumo

Ngezisombululo ze-Weintek, i-FUKUTA iye yafaka ngempumelelo i-MES kwimisebenzi yayo. Oku akuncedanga nje ukwenza iirekhodi zabo zemveliso zibe kwidijithali kodwa ziphinde zajongana neengxaki ezithatha ixesha ezifana nokubeka iliso kwezixhobo kunye nokurekhodwa kwedatha ngesandla. I-FUKUTA ilindele ukonyuka kwe-30 ~ 40% kumthamo wokuvelisa iimoto ngokusungulwa komgca omtsha wemveliso, kunye nemveliso yonyaka malunga neeyunithi ezi-2 zezigidi. Okona kubaluleke kakhulu, i-FUKUTA yoyisile imiqobo yokuqokelela idatha edla ngokufunyanwa kwimveliso yemveli, kwaye ngoku banedatha epheleleyo yemveliso abanayo. Ezi datha ziya kubaluleka xa zifuna ukomeleza ngakumbi iinkqubo zabo zemveliso kunye nesivuno kwiminyaka ezayo.

Iimveliso kunye neeNkonzo ezisetyenzisiweyo: